CROSS-TRAINER 90X-0XXX-01
Customer Support Services
PARTS MANUAL
revised 30 Jul 2008
CROSS-TRAINER 90X
90X-0XXX-01
CONTENTS
S/N XTA100000
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPPER FRAME HARDWARE ..........................................................................................7
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8
CRANK COVER AND LOWER CAPS..............................................................................9
LOWER FRAME SHROUDS AND HARDWARE..............................................................10
PEDAL LEVER COMPONENTS.......................................................................................11
DRIVE MODULE COMPONENTS AND MAIN CABLE ....................................................12
DRIVE MODULE HARDWARE.........................................................................................13
CABLES............................................................................................................................14
Note: The 90X Telemetry is an option.
Page 3 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Console Support & Deadshaft Covers
S/N XTA100000
Right
Bullhorn Cover
0K62-01007-0001
Left
Bullhorn Cover
0K62-01008-0001
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
2-Front Inside
Deadshaft Cover
0K62-01009-0000
2-Outside Front
Deadshaft Cover
0K62-01013-0000
2-Outside Rear
Deadshaft Cover
0K62-01012-0000
Page 4 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Handlebars and Bullhorns
S/N XTA100000
*Right Bullhorn
AK62-00053-0000
Left Bullhorn
AK62-00054-0000
Right Handlebar
AK62-00090-0000
Left Handlebar
AK62-00091-0000
*Right Bullhorn Assembly consists of: AK62-00057-0000 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0001 Gasket
Left Bullhorn Assembly consists of: AK62-00058-0000 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0001 Gasket
Page 5 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Console & Related components
S/N XTA100000
Console Case Screws
0017-00101-1242
PCB mounting Screws
0017-00101-1650
Programmed PCB
A084-92220-A008
Battery Door
0K62-01026-0000
Console Case
with decal
AK62-00142-0000
Overlay/Bezel/Switch
(see chart below)
CONSOLE
OVERLAY/BEZEL/SWITCH LANGUAGE
AK62-00151-0001
AK62-00151-0003
AK62-00151-0004
AK62-00151-0006
AK62-00151-0007
AK62-00151-0008
AK62-00151-0009
AK62-00151-0010
AK62-00189-0001
AK62-00189-0003
AK62-00189-0004
AK62-00189-0006
AK62-00189-0007
AK62-00189-0008
AK62-00189-0009
AK62-00189-0010
Eng + Met
Ger/Met
Spn/Met
Jap/Met
Frn/Met
Ital/Met
Dut/Met
Port/Met
Page 6 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Upper Frame Hardware
S/N XTA100000
4 - Console Mounting Screws
0017-00101-1796
Handlebar
Mounting Screws
(3 per side)
0017-00101-1791
Bullhorn Mounting
Screws
GK62-00002-0042
6 - Console Support
Mounting Screws
0017-00101-1791
Console Support
Shroud Mounting
Screws
(kit includes 4 screws)
0017-00101-1796
Bullhorn Cover
Screws
0017-00101-1854
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
Items Not Shown:
Accessory Tray
0K62-01022-0000
0017-00101-1846
Mounting Screws (2)
Page 7 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Rocker Arms & Pedal Levers
S/N XTA100000
contents:
Rocke r Arms (2)
Ha rdene d Spa cers (2)
Oilite Wa she rs (2)
Re ta ining Rings (2)
Loc tite 620
Rocker Arms
AK62-00002-0070
Sha ft Colla r w/Screws
0K61-01259-0000
Alc ohol pa d
Right Pedal
Lever Assembly
AK62-00236-0000
LF Bug
Medallion Assy.
AK58-00245-0000
Left Pedal Lever Assembly
AK62-00235-0000
Page 8 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Crank Cover and Lower Caps
S/N XTA100000
Crank Cover
0K61-03100-0001
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-1795
Page 9 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Lower Frame Shrouds & Hardware
S/N XTA100000
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01038-0000
Right Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Rear Shroud Assembly
AK62-00223-0000
Mounting Screws (4)
0017-00101-1796
Right Link Cover w/decal
AK62-00117-0000
Left Link Cover w/decal
AK62-00118-0000
Mounting screws
( 6 per cover)
0017-00101-1796
Mounting screw
0017-00101-1836
Leg Levelers
AK62-00124-0000
Ladder Frame Cover w/decal
AK62-00106-0000
4 - Mounting screws
0017-00101-1795
Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
( 3 per assy.)
Rocker Cover Kit
Shroud Panel
0017-00101-1789
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01037-0000
0K62-01002-0002
Mounting screws
(2 per side)
0017-00101-1795
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836
Page 10 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Pedal Lever Assembly Components
S/N XTA100000
Control Link Kit
GK62-00002-0071
(c onta ins 2 c ontrol links,
p a rt nos. AK62-00384-0000)
Right Inside
Pe d a l Cove r
0K62-01015-0000
Le ft Inside
Pe d a l Cove r
Control Links (2)
AK62-00384-0000
0K62-01016-0000
Mounting Sc re ws (5)
0017-00101-1796
Wa she r
0017-00104-0479
Nut
Right Pe d a l
0K62-01005-0000
Le ft Pe da l
0017-00103-0333
0K62-01006-0000
Cra nk Exte nsion
Mounting Bolt
0017-00101-1907
He x nut
0017-00103-0333
Pe d a l Mounting Ha rdwa re
Sc re ws (4)
0017-00101-1805
Wa she rs (4)
Rolle r w/be a ring
AK62-00196-0001
Sha ft Colla r
0K62-01065-0000
Wa she r
0017-00104-0474
Bra ss Wa she r
0K47-01104-0000
Anti-Lift Rolle r
Rolle r Extrusion
AK62-00197-0000
Sc re ws (2)
0017-00104-0469
0017-00101-1789
Anti-Lift Tra c k
Pe d a l/Roc ke r Sha ft & Be a rings
orde r kit GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Wa she r
0K62-01208-0000
Sc re ws (2)
0017-00101-1836
0K62-01191-0000
0K47-01105-0000
Bra ss Wa she r
0K47-01104-0000
Note : If re pla c ing the Tie Rod Asse m b ly or
Cra nk Exte nsion for the first tim e, ord e r kit
GK62-00002-0015. Both side s m ust be
re pla c e d sim ulta ne ously in this situa tion.
Page 11 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Drive Module components & Cable
S/N XTA100000
Resistor with
harness assembly
AK62-00171-0000
Flexonic Belt J8
0K62-01134-0000
Power Control Board
B084-92218-D000
Metric Poly-V
pulley
0K35-01186-0007
Reed Switch
118E-00001-0140
Right Crankarm
AK62-00204-0000
Battery
0017-00003-0685
Flexonic Belt J10
0K62-01135-0000
Poly-V Crank Pulley
0K61-02409-0000
Left Crankarm
with plate weldment
and Bearings
Order Kit
GK62-00002-0003
Alternator
Flywheel Assembly
AK61-00250-0001
Magnet/Standoff
Assembly
AK62-00186-0000
Main Cable
Connects to
Power Control Board
(not shown)
AK62-00093-0000
Crankshaft Plate
0K61-02302-0001
Crossover Shaft
and Bearings
Order Kit GK62-00002-0002
Page 12 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Drive Module Hardware
S/N XTA100000
Plastic Grommet (4)
0017-00042-0754
Alternator mounting
bolt and nut
0017-00101-1793
Alternator
mounting bolt
0017-00101-0986
PCB Grommet (4)
0017-00042-0821
0017-00103-0332
PCB Mounting Screw (4)
0017-00101-1838
Resistor
Magnet
mounting rod
0K63-01166-0000
Cable mounting
screws
0017-00101-1839
Cable mounting
nuts
mounting screw
0017-00101-1835
Crankshaft plate
mounting screws
0017-00101-1834
Reed Switch/cable
mounting screws
0017-00101-1794
0017-00103-0159
Battery
mounting screws
0017-00101-1797
Screw
0017-00101-1836
Washer
0017-00104-0465
Machine Key
0K53-01183-0000
Thrust Washer
0K47-01104-0000
Set Screws
Hex key
0K53-01122-0000
Set screw
Crankarm nut
Retaining Ring
0017-00100-0107
0017-00103-0334
Crankarm mounting
bolt
0017-00101-1833
0017-00101-1849
0017-00101-1833
Page 13 of 14
CROSS-TRAINER 90X
90X-0XXX-01
Cables
S/N XTA100000
15 K OHM
Ma in Ca ble
AK62-00093-0000
Power Control Ca ble
AK62-00092-0000
Console PCB
A084-92220-A008
Page 14 of 14
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